T6 ASSEMBLY WORK STATION WITH ROBOT

MACHINE DETAILS

T6 IDH Assembly machine has been designed for the assembling of  Inner Door Handle ( IDH) for Ford Cars

Total Variants – 3 ( RH & LH Handle ) ( Easy tool Changing Facility)

Total Child Part Assembly process
* Lever Assy
* Bumper Assy 
* Spring Assy 
* Pivot Pin Assy ( Accuracy Level -  +/- .2 mm) 
* Greasing process

Elements In the Machine 
* Six Axis Robot ( Nachi Make ) 
* Vibratory Bowl Feeder
* Sic Marking Unit 
* Conveyor 
* Load Testing with Load cell ( Capacity  3 kg ) –       Spring 
* LVDT Testing & Calibration  - Bumper 

 
U301 IDH ASSEMBLY MACHINE

MACHINE DETAILS

U301 IDH ASSEMBLY STATION has been designed for the assembling Inner Door Handle ( IDH) for Mahindra Cars .

Total Variant ? 1 Only ( RH & LH )

Total child Assembly Process
* Knob Assy
* Lever Assy
* Pivot Pin Assy ( 2 sets ) - (+/- .2 mm)
* Abidment Assy ( 2 Sets) ? ( +/- .5 mm)

Elements in Mahine
* Pick and Place station -2 Axis ( SMC)
* Load testing with Load cell ? Spring
* Stroke Measurement sensor with +/- .2 mm accuracy
* Conveyor for Ok part Handling

 
ROLLOVER FORMING MACHINE

MACHINE DETAILS

Rollover Forming Machine has been designed for the assembling roller forming on Solenoid Plug.

Total Variant ? 2 (Single forming & Double forming)

Total child Assembly Process
* Core Plug nut Assembly
* Forming Process

Elements in Machine
* Speed Controller Motor
* Auto Chuck for Component Holding
* Forming tool

 
B4A AIM & RIB CUTTING MACHINE

MACHINE DETAILS

B4A AIM & Rib Cutting Machine has been designed for the assembling spacer in Air intake manifold for Renault cars.

Total Variant ? 1

Total child Assembly Process
* Spacer Insertion(Accuracy : +0.25mm)
* Rib cutting process(Accuracy : +0.5mm)
* ??O??? ring presence process (for Red colour
identification through controller)
* ??O??ring assembly process

Elements in Machine * Pneumatic Ram Cylinder - ( SMC)
* Pneumatic Air Nipper (Make ? Nile)
* Spacer Assurance Sensor(Slot Type)
* ??O?? ring Identification colour sensor (Make - Banner)

 
B515 HANDLE TRANSFERING STATION

MACHINE DETAILS

B515 Handle Transferring Station has been designed for Deflashing Outside Door Handle for Eco sports(Ford) .

Total Variant ? 1

Total child Assembly Process
* Handle Transferring Process(Positional
accuracy : +/- 0.5mm)
* Lever Assy
* Pivot Pin Assy ( 2 sets ) - (+/- .2 mm)
* Abidment Assy ( 2 Sets) ? ( +/- .5 mm)

Elements in Machine
* Pick and Place station -2 Axis ( SMC)
* Load testing with Load cell ? Spring
* Stroke Measurement sensor with +/- .2 mm accuracy
* Conveyor for Ok part Handling

 
HR PLATE ASSEMBLY M/C

MACHINE DETAILS

HR Plate Assembly M/c has been designed for the reflector plate assembly in fog or rear light of Ford Eco sports car .

Total Variant ? 2 (Rear & Fog with quick fixture changing facility)

Total Assembly Process
* Housing Assembly
* HR Plate Assembly - (Acc : +/- 0.5 mm)

Elements in Machine
* HR Pressing Shuttle
* HR Plate Assurance proximity sensor

 
H79R EXTERIOR GATE CUTTING STATION

MACHINE DETAILS

H79R Exterior Gate Cutting Station has been designed for the roof bar exterior runner cutting operation for Nissan cars.

Total Variant ? 2
1. Front Exterior
2. Rear Exterior

Total Assembly Process
* Component Loading
* Gate cutting - (Acc : +/- 0.5 mm)

Elements in Machine
* Auto loading by 3 axis robots.
* Air Nipper(Make ? Nile)
* Nipper Slider Cylinder

 
WATER INLET MACHINE

MACHINE DETAILS

Water Inlet Machine has been designed by brass heat insertion for Nissan Water Inlet.

Total Variant ? 1

Total Assembly Process
* Component Holding
* Heat Insertion of brass - (Acc : +0.2 mm)

Elements in Machine
* Servo system for brass positioning.
* Coolant system for temperature control.
* Induction heater with controller.

 
B562 ODH DEFLASHING LINE

MACHINE DETAILS

B562 ODH Deflashing Line has been designed for fully Automation of Outer Door Handle runnercutting & Wiping process for Ford Aspire cars.

Total Variant ? 1

Total Assembly Process
* Gate Cutting - (Acc : +0.2mm)
* Cooling Conveyor ? (Positioning Acc : +/- 1 mm)
* Deflashing Unit ? 2 station
* Output conveyor

Elements in Machine
* 3 Axis robot for Auto Loading.
* 2 Witt man 6 Axis Robot

 
Honda 2SV IDH Assembly Machine (Vision Sensor )

MACHINE DETAILS

This Machine has been designed and developed to assemble Inner Door Handle of Honda cars.

Total Variant ? 1 ( LH & RH)

Total Assembly Process
* Manual Loading of Child Parts
* Auto Greasing & Knob Assembly Process
* Auto Greasing Lever Assembly Process
* Pivot Pin Snapping with spring
* Testing ? Pivot Pin (Acc : +0.1 mm) & Load Testing

Elements in Machine
* Pick & Place robots ( Fanuc).
* Vision Senor. ( Inspecting More than 7 areas with auto focusing ? Keyence )
* Indexer ( Betenelli)
* Vibratory Bowl Feeder
* Pick & Place station

 
Final Inspection Machine(Vision Inspection)

MACHINE DETAILS

Final Inspection Machine has been designed & Developed for XH5 water Inlet bar code scanning .

Total Variant ? 4

Total Assembly Process
* Bar code scanning ( QR Code)
* Data Logging

Elements in Machine
* Vision Camera ( Scanner )

 
FRONT FORK DISMANTLING MACHINE

MACHINE DETAILS

Front Fork Dismantling Machine has been designed for dismantling front fork Assembly of Yamaha Bike.

Total Variant ? 2 (LH & RH)

Total Assembly Process
* Component Loading
* Internal Circlip Removing
* Oil drainage system
* Defastening of M10 nut
* Removal of Seal & Circlip

Elements in Machine
* Impact wrench(Shinano- 120N/m)
* Circlip removing cylinder

 
FRONT FORK DISMANTLING MACHINE

MACHINE DETAILS

Front Fork Dismantling Machine has been designed for dismantling front fork Assembly of Yamaha Bike.

Total Variant ? 2 (LH & RH)

Total Assembly Process
* Component Loading
* Internal Circlip Removing
* Oil drainage system
* Defastening of M10 nut
* Removal of Seal & Circlip

Elements in Machine
* Impact wrench(Shinano- 120N/m)
* Circlip removing cylinder

 
LEAK AND LIGHT TESTING MACHINE

MACHINE DETAILS

Leak & Light Testing Machine has been designed for both Fog & Rear lamp of Ford Eco sports

Total Variant ? 2 (Rear & Fog - LH & RH)

Total Assembly Process
* Manual Loading
* Light testing
* Leak testing (Acc : 69 pascal allowable leak)
* Dot Punch ok Marking
* Bar code scanner & printer for test ok.

Elements in Machine
* Light intensity measuring optic sensor(Make- Banner).
* Leak test ATEQ unit.
* Barcode Printer(Zebronic)

 
B515 LOCKING MOTOR ASSY MACHINE

MACHINE DETAILS

B515 Locking Motor Assembly Machine has been designed for locking motor Assembly of Ford Eco sports car.

Total Variant ? 1

Total Assembly Process
* Manual Loading
* Bullet Assembly
* Housing Assembly
* Motor Checking(20 ms ? Forward & Reverse)
* Ok Marking

Elements in Machine
* High Precision Socket
* Marking Unit(Make? SIC)

 
CONTACT INSERTION WELDING

MACHINE DETAILS

Contact Insertion Machine has been designed for RCCB

Total Variant ? 1

Total Assembly Process
* Spot Welding
* Checking Welding strength

Elements in Machine
* Miyachii welding controller
* Precision welding head
* Ejection Unit